 |
Kaizen Methodology |
| |
Tel：+86(0)755 22352797
Fax：+86(0)755 22352797
E-mail：ck@ckaizen.com
Web：http://www.ckaizen.com
Add： |
2F, Block A, Oastar Building, Zhongkang Road, Shangmeilin, Futian District, Shenzhen City, Guangdong Province, China
|
|
|
 |
From the evolution of commodity production and the evolution of TPM, TPM can be summed up in eight different times.
Before the birth of the TPM to prevent the preservation of the PM in general comes down to the origin of TPM period, because it has the characteristics of TPM to prevent thinking, known as the first period. the second time is the TPM mother, that is, the production of preservation of the PM. TPM is the third time the 20th century, the birth of 70 years, the period known as the old TPM. The fourth period is the end of the 20th century, the 80's and early 90's new TPM period. The fifth period is characterized by the combination of modern 21st century era TPM.
BM (Breakdown Maintenance) after the preservation period
TPM is a device-centric activities, like human beings will be sick to see a doctor, the equipment is also the object of life, equipment failure, and maintenance personnel will be invited to professional treatment, which is called after the preservation (BM: Breakdown Maintenance).
PM (Preventive Maintenance) to prevent the preservation of the period
In order to keep fit, to do preventive health care, but also regularly go to a medical examination, in terms of the equipment, that is called the prevention of preservation (PM: Preventive Maintenance).
CM (Corrective Maintenance) to improve preservation of the period
Some diseases are caused by congenital, it is necessary to prevent the implementation of birth, equipment is also the design of the existence of congenital defects in the equipment used to implement the delivery of improved preservation of (CM: Corrective Maintenance).
MP (Maintenance Prevention) to prevent the preservation period
Also will be improved information and intelligence back to the equipment procurement and manufacturing sectors, in order to produce a better preservation of the performance of the excellent preservation of lower equipment costs, this is called preservation of prevention (MP: Maintenance Prevention).
PM (Productive Maintenance) production during preservation
Preservation of early prevention is the protection system of the Department to develop and preserve the base point and so to carry out the seizure, the entire preparation or replacement, which is based on the Center to preserve the department carried out. It is true that this system of PM-oriented equipment for the preservation of Japan has laid the foundation played an important role. However, a considerable number of working hours required for preservation, coupled with the technology does not rely on the theory and the concept of self-management, combined effect of relatively poor, therefore, can only be limited to the device industry to promote. Later, in the United States GE company of the preservation of high-productive, that is, 'Productive Maintenance', then there is a strong proponent of conscious purpose of PM activities. Followed by Japan in order to improve the results, the introduction of target-oriented PM that is 'profitable PM', and thus preserves the PM to prevent the production of preservation has become the PM.
Old TPM (Total Productive Maintenance) period
60 In the late 20th century Japan, such as cars and household appliances industry to develop in the direction of mechanization or automation, equipment is particularly important in the management of it, more and more enterprises into the PM. One directly connected to the production system of Toyota Production System TPS most representatives. Due to production line staff also joined the PM activities, full participation is therefore called the PM, here is the full participation in the original 'Total' means. As a result of this structure is very suitable for the Japanese, so enterprises have been gradually introduced, and there are many great business results. This factory production department or the TPM as the center known as the old TPM period, until the 20th century until the late 80's to the affected groups or affiliated companies.
NTPM (New TPM) period
TPM flower becomes a precedent; it soon expanded to the entire group of TPM. With the variety of customer diversification, low-cost products and a small amount of production, product development cycles shorten, and to the buyer-driven production has completely become a dominate, so TPM's 'M' actually means 'Maintenance & Management ' The concept of waste from a simple hindered productivity losses, the cost savings into losses for the purpose of improvement in the business, development, procurement, etc. included in the promotion of products through the cooperation of all related works departments (Concurrent Engineering). TPM is the production of innovation, but also the reform of an important means of production.
Modern TPM (Modern TPM) period
TPM is the birth of the association in the Toyota supplier Denso to start, so TPM Co., Ltd. Toyota popularity soon. In the automobile industry, machinery, semiconductor processing and assembly industries have also been widespread, the 80's and then spread to the chemical, food, tobacco, construction, ceramics, oil and other so-called device industry, which collected 1971 to 1992 by successive Japanese TPM company presentation, the table has been made by industry classification, the number is the number of award-winning company.
TPM activities are centered on the production sector to carry out, and now have not changed, but far from all the TPM, it is to force the rapid expansion of production outside the sector, For example, the services of the TPM, the technical departments of TPM, business sector TPM. TPM gradually to infiltrate all sectors and the success of exploration activities in the corresponding method.
The Asian region, Japan has nearly 2 / 3 of large enterprises to implement TPM, South Korea's Samsung, LG, Hyundai Motor, Taiwan's Chunghwa Picture Tubes, and Singapore NacriIndustry, Saliba unilever Indonesia, Malaysia, Texas Instruments, and China’s Qingdao Hisense Guangdong Fukuchi, Skyworth Group.
European countries such as Belgium (VOLVO EUROPA), Germany (VW), Poland (SAAB-BALMET), France (SOLLAC.FOS, MBK, RENAULT Renault car), Italy (FIAT), Sweden, Norway (Hyaro Aluminium), the Netherlands , Portugal.
American countries, such as the United States, FORD MOTOR, YAMAHA Motor, P&G, ALCOA, CODAK, and University of Brazil TPM courses, Colombia Cail, Mexico, Texas Instrument.
T in the TPM that is Total, to emphasize that everyone, for the production of the manufacturing sector is to do a good job in terms of self-preservation, that is, their own bodies to their maintenance, their own maintenance of equipment. If we were sick, it can not complain that doctors do to check it? More often, we would also like to know their doctors than the tiny changes in the body, we should reflect on their own, conduct a thorough review of your own day-to-day living and health eating habits. If the equipment can also understand this point, to abandon the past 'I do so, you are safeguarding the' stereotypes, daily or regular basis, some, such as fastening, oiling, cleaning and inspection activities, on the early detection of equipment defects and anomalies, so as soon as possible to take measures to avoid the occurrence of failure or bad. |
|
