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 1.What is TPM
In accordance with the Institution of Engineers of Japan (JIPE), TPM (Total Productive Maintenance) has the following definition:
(1) To the highest objective of OEE.
(2) To establish a lifetime of equipment targeted at system-wide preventive maintenance.
(3) Devices, use, maintenance, etc. to participate in all sectors.
(4) From the enterprise's top management to front-line workers to participate in all.
(5)The motives of management, that is, through group activities to promote the production of self-maintenance.
2.TPM's goal
'With people and equipment to improve the physical fitness, and improve the corporate physique.' This means that the use of TPM to improve the physical fitness equipment, with a view to play the maximum efficiency of existing equipment and new equipment LCC design.
In addition, to improve the health of people at the same time, let the operator the ability to learn self-maintenance, maintenance personnel and maintenance of learning skills in a high degree of professionalism, as well as production and technical personnel with the equipment maintenance-free planning capacity, which by the constitution of man and equipment to improve further improving corporate body, is the goal of effort. In other words, want to put an end to the workplace for all the losses, the necessary equipment and human body for a change. Even in the services, design, business, research and development related sectors such as management, but also improve the people and organizations, physical function, TPM in order to achieve the goal of improving corporate body. Therefore, the current TPM has been towards the development of a comprehensive production management (Total Productive Management) in the operation of the Total Solution.
The main objective of TPM falls on the 'efficiency', the 'full efficiency' is to limit and reduce the six major losses:
(1) Loss of equipment downtime (downtime losses). 
(2) Set up and adjustment losses down.
(3) Idle, idling with a brief loss of downtime.
(4) Reduce the speed (speed loss).
(5) Residues, times, scrap losses, scrap loss (loss defect).
(6) Yield loss (from the installation of the stable production interval).
With these three 'full' word, so that a more productive maintenance carried out thoroughly, so that the objectives of the production of maintenance of security more effectively. This is Total Productive Maintenance in Japan is unique.
With the continuous development of TPM, Japan to the top-down, system-wide participation of the target device management system referred to a higher level, but also put forward: 'down to zero! Zero waste! Accidents to zero!' struggle goal.
3.TPM characteristics
Japanese Total Productive Maintenance and maintenance compared to the original production, the main highlight of a 'whole' word 'all' has three meanings, namely, full efficiency, and full participation in system-wide.
The so-called full-efficiency, life cycle refers to the cost of equipment and equipment for the comprehensive evaluation of the efficiency of the back of this chapter would also like to discuss. System-wide maintenance refers to all aspects of production are included, such as preventive maintenance, preventive maintenance and necessary repairs after the maintenance and improvement. Full participation in the maintenance of the system means that the masses of features, from the manager to the relevant sections of the operation until all the workers to participate, especially the operation of autonomous groups of workers.
4.TPM pillars of the Group of Eight
Introduced the eight pillars
Throughout the activities, TPM activities pillar 8, respectively, from enterprises to support this piece of the clear skies. Any one of the pillars is very important to play different load-bearing responsibilities.
(1)“5 S” and self-preservation with the basic conditions for building and factory laws, changes in everyone's consciousness, to improve the quality of behavior, self-preservation is a basic condition for the maintenance of equipment, is based on the pillars.
(2)The safety / environmental preservation to improve the company and the surrounding communities to increase satisfaction 4S way, that is, employees satisfaction (ES), the geographical social satisfaction (SS), customer satisfaction (CS), the global satisfaction (GS) .
(3)Nurturing talent to cultivate a comprehensive multi-talented people is the greatest wealth, the theory of the inherent technology and education in order to practice skills education.
(4)Equipment protection and preservation plan to preserve the character of technology to enhance the restoration, maintenance of color, the prevention of aging, the preservation plan.
(5)The quality of preservation of the fight against chronic non-performing QA pass rate and 100% day-to-day management, exception management, change management, differences in types of management, resume management.
(6)The production efficiency of the preservation / LOSS significant individual improvement and efficiency in the evaluation, and to improve quantitative skills upgrading LOSS, systems, and full participation in the improvement.
(7)A product / equipment development and management for the purpose of shortening the production cycle of product innovation, shorten the duration of the experiment. From product development to product sales, the Abolition of the management and improvement.
(8)The operational efficiency of indirect departments of business / services / management functions and enhance efficiency in the management of the process of finding invalid, repeat the LOSS, and improve.
Eight pillars of relevance
Of the TPM part Ⅰ, Ⅱ, Ⅲ, basically based on 8 pillars constitute the core of the activities.
TPM on the designated period, and creative activities of TPM is a business strategy and operational objectives to set the point of view, basically on its own activities by enterprises.
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